Design, build, commission
Electrical design, control software, cabinet building and installation — four trades working side by side in the same house.
Industrial automation
We write plant control and visualisation software for conveyors, ventilation and process plants, industrial furnaces and exhaust air treatment. Existing plants are extended while they keep running rather than shut down.
The operator screen reports faults in plain language, not as an error code. Operating data can be logged and handed over to your existing IT systems.
Controllers
- Siemens S7 · TIA Portal
- Beckhoff TwinCAT
- Allen Bradley
- Wago · Mitsubishi
Bus systems
- Profinet · Profibus
- EtherCAT · CANbus
- Modbus
- 1 to 300+ nodes
Electrical design
Layout and documentation are produced in EPLAN P8 — from a small terminal box to a switchroom with several hundred drives. Cable sizing, discrimination, short-circuit withstand and power loss calculations are part of the job.
You receive documentation your maintenance team can work with: circuit diagrams, terminal plans, cable lists, bills of material and standard-compliant device tagging.
Deliverables
- Circuit diagrams
- Terminal and cable plans
- Bills of material · purchasing
- Assembly layouts
Calculations
- Discrimination
- Short-circuit withstand
- Power loss · cooling
- Ingress protection
Cabinet building
We build one-offs and small batches: switchgear from 0.5 to 20 metres long, feeds from 16 to 2000 amps. EMC-compliant construction with thermal management for continuous duty.
For export we build to UL. For harsh environments we supply stainless steel and polyester enclosures with raised ingress protection.
Scope
- Control and power sections
- Motor starters · inverters
- Power electronics up to 1000 VDC
- Small distribution to switchroom
Build
- Sheet steel · stainless · polyester
- Protection up to IP66
- Cooling and heating units
- Routine test with report
Control and power sections, built apart and labelled.
Built in our Lage workshop
Every section leaves with a routine test and test report.
Industrial installation
Our fitters position switchgear, build cable routes, wire the plant and commission it — prefabricated in the workshop, completed on site. On request we coordinate the other trades as well.
Commissioning includes function testing, operator training and handover of the as-built documentation.
On site
- Switchgear positioning
- Cable trays and routing
- Plant wiring
- Sensors · field devices
Handover
- Function testing
- Commissioning
- Operator training
- As-built documents
What we work with
Bus systems
- Profinet · Profibus
- CANbus · EtherCAT
- Modbus
- 1 to 300+ nodes
Visualisation
- Graphical operator screens
- Plain-text fault history
- Data logging
- SQL integration
Drive technology
- SEW · servo applications
- Positioning over bus
- Modulo · synchronous run
- Virtual axes
IT integration
- ERP integration
- TCP sockets · SQL
- Telegram exchange
- Production data capture
How a project runs
One point of contact from the first survey to handover.
Survey
We look at the plant, clarify interfaces and constraints and record the scope in writing.
Design
Electrical design in EPLAN, component selection, documentation agreed with your maintenance team.
Manufacture
Cabinet building in our Lage workshop, with control and visualisation software written in parallel.
Commissioning
On-site installation, function test, training, handover of documents — then service and extensions.
